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Published by: National Association of Home Builders (NAHB) ISBN: 978-0-86718-645-1 264 Pages, 6 x 9, Shipping Weight: 1.26 lbs. 5th Edition
DESCRIPTION
Today’s construction projects are more complex than ever. Managing these projects has also become more complex.
Here you'll find tips for recruiting and keeping the best trade contractors, you learn scheduling that makes sense, and developing and implementing quality practices on all your jobs. This new edition guides you step-by-step from construction planning through warranty work. It offers a roadmap to excellence for all construction superintendents. Includes a companion Website with quality checklists and tools to help you manage your construction projects.
This perennial NAHB bestseller, now in its fifth edition, addresses the issues facing today’s construction manager. New managers can use this as a great training tool. More experienced superintendents can brush up on the latest techniques and technologies.
TABLE OF CONTENTS
Preface, xi Acknowledgments, xiii About the Author, xv
Chapter 1. Hiring and Training Superintendents, 1 Hiring a New Superintendent, 1 The Hiring Process, 2 Training New Superintendents, 7 The Process, 7
Chapter 2. The Superintendent's Role, 9 The Superintendent's Authority, 11 The Superintendent as the Company's Agent, 11 The Superintendent as Leader, 12 Leadership Basics, 12 Leadership Styles, 13 The Superintendent as Manager, 15 Planning, 15 Organizing, 18 Directing and Coordinating, 18 Controlling, 18 Construction Activities, 20 Estimating, 20 Scheduling, 20 Staffing, 20 Evaluating, 22
Chapter 3. Project Start-Up, 23 Starting Off Right, 23 Planning, 24 Construction Documents, 25 Preconstruction Planning, 26 Resolve Lot Issues, 26 Hold a Site Meeting, 27 Consider Project and Site Logistics, 30 Hold Home Owner Preconstruction Meetings, 31 Establish Schedules, 34 Understand and Follow Building Regulations, 35 Define Trade Contractor Responsibilities, 35 Document Construction, 36 Recording and Formatting, 36 Types of Reports, 37
Chapter 4. Quality Control and Inspections, 43 Reasons for Quality Problems, 43 The Superintendent's Responsibility for Quality, 45 Total Quality Management (TQM), 46 Obstacles to Total Quality, 47 Creating an Atmosphere of High Quality, 48 Written Performance Standards, 49 Training, 50 Measuring Performance, 50 Internal Inspections, 51 Inspection Points, 52 Inspection Checklists, 52 Correcting Mistakes, 53 Code Inspections, 54 Logging Inspections, 55 Final Inspection, 55 Home Owner Walk-Through and Orientation, 55
Chapter 5. Cost Control, 57 Establishing the Budget, 57 Material Control, 58 Value Engineering, 58 Complete Specifications, 60 Accurate Contracts, 61 Negotiating Skills, 61 Sound Purchasing Procedures, 62 Handling Budget Variances, 63 Variance Analysis, 66 Material Delivery Strategies, 66 Location, 66 Inspection, 66 Proper Storage and Care, 67 Avoiding Material Waste and Misuse, 68 Labor Cost Control, 68
Chapter 6. Scheduling, 71 The Written Schedule, 71 Scheduling Methods, 72 Bar Chart Schedules, 72 Critical Activities, 74 The Critical Path Method, 74 Scheduling Phases, 76 Sequencing Activities, 76 Determining Activity Duration, 77 Scheduling Trade Contractors, 78 Monitoring and Updating the Schedule, 79 Using Technology, 79
Chapter 7. Managing Trade Contractors and Employees, 81 Advantages of Using Trade Contractors, 81 Challenges of Using Trade Contractors, 82 Who Is a Trade Contractor?, 83 Multitiered Trade Contractors, 84 Thinking Win-Win, 85 Partnering with Trade Contractors, 86 Keys to Success, 86 Single Sourcing, 88 Avoiding Pitfalls, 89 Trade Contractor Management, 90 Hiring Trade Contractors, 90 The Trade Contractor-Superintendent Relationship, 91 Locating Trade Contractors, 91 Evaluating Potential Trade Contractors, 94 Professionalism, 95 Competence, 95 Price, 97 Written Contracts, 97 Plans and Specifications, 99 Scope of Work, 99 Quality of Work, 99 Scheduling, 99 Change Orders, 99 Inspection Policies and Procedures, 100 Payment and Discount Provisions, 100 Safety, 100 Cleanup, 101 Communication with the Home Owner, 101 Warranties and Customer Service, 101 Failure to Perform and Terminating Contracts, 102 Policies and Procedures, 102 Other Provisions, 103 Training Trade Contractors, 103 Group Training, 105 Managing Trade Contractors, 105 Providing a Comfort Zone, 106 Superintendent Strategies, 107 Measure Performance, 109 Be Open to Suggestions, 109 Hiring Employees, 109 Preparing Job Descriptions, 110 Assessing Employees, 111 Training Employees, 112 Induction, 112 Orientation, 112 Training Methods, 113
Chapter 8. Working with Home Owners, 115 The Superintendent's Role in Home Owner Relations, 115 Various Levels of Contact, 116 Buyer's Remorse, 117 Policies and Procedures, 117 Increasing Buyer Understanding, 117 The Importance of Contracts, 118 Buyer-Requested Changes, 119 Home Owner Visits and Company Contacts, 119 Preparing for Visits, 120 Walk-Throughs, 120 Positive Communication, 121 Fixing Home Owner Concerns, 121 Conflict Resolution, 122 Daily Job Log, 123 Home Completion, 123 Written Warranties, 124 Scheduling Service Calls, 125 Trade Contractors and Customer Service, 125 Warranty Service Voucher System, 126 Chapter 9. Safety Management, 127 Three Reasons for Safety, 128 Occupational Safety and Health Administration, 130 Employee Rights and Duties, 131 Inspections, 131 Violations, Citations, Penalties, and Appeal Process, 133 Types of Violations and Severity of Penalties, 133 OSHA Focused Inspection Program, 134 What to Do in an OSHA Inspection, 135 Appeals, 136 Affirmative Defenses, 136 Multiple-Employer Worksites, 137 The Superintendent's Role in Safety, 137 Implementing a Safety Program, 138 Training for a Safe Jobsite, 138 Safety Awards Program, 141 Safety Inspections, 142 Record Keeping, 142 Reporting Requirements, 144 Hazard Communication Guidelines, 144 Accident Investigation, 145 Trade Contractor Safety, 148 Enforcement and Discipline, 149 The Emergency Action Plan, 150 Notes, 151 Resources, 153 How to Use The Tools and Checklists, 155 Appendix 1 Management Tools, 157 Blueprint Checklist, 157 Call Log, 159 Change Order Form, 160 Completion and Closing Checklist, 161 Daily Report Form, 162 General Outline of Major Construction Phases, 163 Materials Management Guidelines, 164 Sample Job Description, 166 Self-Evaluation, 170 Site Meeting Checklist, 174 Superintendent Training Program Outline, 177
Appendix 2 Quality Control Checklists, 181 Brick, 181 Cabinets, 183 Exterior Concrete Flatwork, 185 Garage Concrete Flatwork, 187 Interior Concrete Flatwork, 188 Dampproofing, 189 Drywall, 190 Electrical, 192 Final Walk-through, 194 Floor Covering, 198 Footing, 200 Block Foundation, 202 Poured Concrete Foundations, 204 Framing, 206 Framing Nailing, 213 Framing Punch Out, 214 Initial Grading, 216 Gutters and Downspouts, 217 HVAC Finish, 218 HVAC Rough, 219 Insulation, 221 Interior Trim, 223 Mirror, Shelves, and Bath Accessories, 225 Paint, 226 Plumbing, 228 Porches and Decks, 230 Roofing, 232 Vinyl Siding, 234 Stucco/Parging, 236 Windows and Exterior Doors, 237
Appendix 3 Comfort Zone Checklists, 239 All Trades, 240 Excavators, 241 Footer Crew, 242 Foundation Crew, 243 Concrete Prep Flatwork Crew, 244 Framers, 245 Roofers, 246 Siding, 247 HVAC, 248 Plumbers, 249 Electricians, 250 Insulators, 251 Drywallers, 252 Cabinet Installer, 253 Trim Carpenters, 254
Index, 255
INTRODUCTION CHAPTER
I saw a hand-drawn set of house plans the other day and had to laugh. Indeed, when the first edition of this book was written in 1981, the construction world was a very different place. The manuscript was typed on a then state-of-the-art IBM Selectric, which cost more than today's personal computers. PCs were unheard of, cellular phones had not been invented, construction scheduling was just in its infancy, and Total Quality Management (TQM) was a Japanese phenomenon. We were beginning to apply business management principles to residential construction projects, but construction management still was largely "by the seat of your pants."
Much has happened in 28 years. Most residential builders are almost completely computerized. Home buyers have become increasingly sophisticated and demanding, and construction project management is more complex, Cost control and analysis of cost overruns and variances are now standard practices. Formal safety programs are more common. Computerized scheduling is widely accepted. TQM and continuous improvement have been successfully implemented in many companies. Thanks to the educational efforts of NAHB's Home Builders Institute, industry consultants, and educators in college construction management programs, today's builders are more highly educated and better prepared. But so are their competitors. Those who have survived the ups and downs of the housing cycle have done so by managing better and applying basic principles to their day-to-day work.
Through all of the changes-perhaps because of them-residential building today remains a dynamic, exciting, and challenging business, one in which the construction superintendent plays a large and important role.
However, today's superintendents face a host of demands. Construction typically includes greater customization of standard designs. The designs themselves are more innovative and complex, resulting in more construction challenges. Materials and methods are continually changing. Superintendents now use computers on a daily basis for cost control, scheduling, and overall project management.
Still, the feeling you get from successfully organizing people, materials, and equipment to create a beautiful and functional home is uniquely satisfying. When
you pass by a home that you helped to build years earlier, you look upon it with pride and think, "I built that!" This pride in workmanship is essential for success in the construction business, because the truly successful in any endeavor are often not those who are wealthy or brilliant, but those who are genuinely good at what they do and who take pleasure in it.
Most people who are good at what they do apply simple rules and goals to their tasks. This book attempts to teach the rules of construction management that have helped countless construction professionals and aspiring professionals like you to maintain a budget, comply with a schedule, and establish quality control. These three keys to successful project management are the foundation of long-term success in home building.
BACK COVER
Effective construction management can dramatically improve your bottom line.
Learn essentials of managing projects well and within budget, from scheduling and jobsite safety to quality and customer service in this long-anticipated revision of Basic Construction Management.
Leon Rogers, an experienced builder, author, and educator, offers proven practices for
recruiting and keeping the best trade contractors
scheduling that makes sense
developing and implementing quality practices
This book guides you step-by-step from construction planning through warranty work, blending proven practices with the experiences of builders in the field. It offers a roadmap to excellence for new construction superintendents and for veterans who want to brush up their skills for managing people and projects.
A companion Web page includes updated quality checklists and other customizable tools to help you manage your construction projects.
Leon Rogers has been a builder for more than 35 years, gaining nationwide popularity as a speaker and trainer on construction management, operations, and safety. A professor emeritus at Brigham Young University, he has developed a number of widely regarded superintendent training programs for home builders, and has authored several books, manuals, and articles. Mr. Rogers is president of Construction Management Associates.
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